Abstract

Micro arc oxidation (MAO) is a prominent surface treatment to form bioceramic coating layers with beneficial physical, chemical, and biological properties on the metal substrates for biomaterial applications. In this study, MAO treatment has been performed to modify the surface characteristics of AZ31 Mg alloy to enhance the biocompatibility and corrosion resistance for implant applications by using an electrolytic mixture of Ca3(PO4)2 and C10H16N2O8 (EDTA) in the solutions. For this purpose, the calcium phosphate (Ca-P) containing thin film was successfully fabricated on the surface of the implant material. After in-vivo implantation into the rabbit bone for four weeks, the apparent growth of soft tissues and bone healing effects have been documented. The morphology, microstructure, chemical composition, and phase structures of the coating were identified by SEM, XPS, and XRD. The corrosion resistance of the coating was analyzed by polarization and salt spray test. The coatings consist of Ca-P compounds continuously have proliferation activity and show better corrosion resistance and lower roughness in comparison to mere MAO coated AZ31. The corrosion current density decreased to approximately 2.81 × 10−7 A/cm2 and roughness was reduced to 0.622 μm. Thus, based on the results, it was anticipated that the development of degradable materials and implants would be feasible using this method. This study aims to fabricate MAO coatings for orthopedic magnesium implants that can enhance bioactivity, biocompatibility, and prevent additional surgery and implant-related infections to be used in clinical applications.

Highlights

  • Metal and its alloy are widely used in bioengineering applications as scaffolds, bone screws, bone plates, and tissue repair and regeneration within the human body; magnesium (Mg) and its numerous alloys are the one of most popular biometal among others [1,2,3]

  • By the aid of acid addition such as EDTA, solubility of calcium phosphate was increased in aqueous solution [34,35,36,37]

  • The pores size and pores number decreased with increasing the concentration of calcium phosphate (Ca-P) containing Micro arc oxidation (MAO) treated samples

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Summary

Introduction

Metal and its alloy are widely used in bioengineering applications as scaffolds, bone screws, bone plates, and tissue repair and regeneration within the human body; magnesium (Mg) and its numerous alloys are the one of most popular biometal among others [1,2,3]. In patients with bone implants, elastic modulus matching is a crucial consideration in the choice of metallic implant materials for bone-fracture healing because a potential mismatch leads to stress shielding and consequent osteopenia Another advantage of the biodegradable properties of Mg alloys avoid a second surgery for implant removal, which prevents additional medical therapy such as inflammation, increased sensitivity to pain and extra costs to the patients [8]. In most previous research related to the quantitative analysis of Mg alloy corrosion, the researchers focused on overall changes measured using mass loss rate (MLR, mg/mm2h) and electrochemical techniques on their specimens [14,15,16] These methods cannot be used to analyze the regeneration of bone tissue in vivo. The MAO treatment is applied by modifying the surface properties of AZ31 Mg alloy to improve the biocompatibility of the test material in rabbit implant application. This study aims to fabricate bioactive and biocompatible Ca-P components on the AZ31 Mg alloy surface

Preparation of Specimens
Characterization
Electrochemical Measurements and Corrosion Test
Mechanical Testing
Animal Surgery and Implant Harvest
Results and Discussion
Mechanical Properties
In Vitro Cytotoxicity Test-MTT Assay
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