Abstract
The performance-envelope concept, representing the permissible and desirable operating regions of machining, is developed for a particular combination of workpiece and tool. Analysis of cost and time provides an economic envelope bounded by the maximum and minimum production rates, and within which a choice of near-optimal operation is available. One objective is to utilize the flexibility which is a basic characteristic of machining. The effect of various constraints in limiting the operating range is examined, and include the machine tool in terms of range and power, and the tool-workpiece combination in terms of various tool failure modes, workpiece rigidity and surface roughness produced. Finally, experimental data is used to demonstrate the undesirable effects of operating near the built-up edge region, and also some aspects of the effect of the operating point on the nature and quality of the machine surface.
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More From: International Journal of Machine Tool Design and Research
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