Abstract

The application of the palladium–phenanthroline catalytic system to the carbonylation of nitrobenzene in the presence of aniline to afford diphenylurea has been investigated. The reaction is best performed with equimolar amounts of the two reagents. Use of higher concentrations of either aniline or nitrobenzene or an increase in temperature in the range 120–170 °C leads to the formation of higher amounts of azo- and azoxybenzene. The latter were found to contain exclusively the aryl moiety deriving from nitrobenzene, with no inclusion of that derived from aniline. The addition of a small amount of diphenylphosphinic acid doubles the conversion and improves the selectivity in diphenylurea, but the effect is attenuated for larger amounts of acid. Small amounts of chloride, of the order of 10–30 mol% with respect to palladium, improve both rate and selectivity, but only inhibiting effects are detected when chloride is added to the reaction mixture for the carbonylation of 2,4-dinitrotoluene to dimethyl 2,4-toluenedicarbamate. The data obtained and that previously reported in the literature has been analyzed in the context of a unifying mechanism and an explanation for some apparent contradictions has been given.

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