Abstract

In the changing global market scenario for raw materials for the steel industry, a number of novel iron- and steelmaking process technologies are being developed to provide the steel companies with economically-sustainable alternatives for iron- and steel-making. In addition, the steel industry is also focusing on reduction of energy consumption as well as green-house gas (GHG) emissions to address the crucial subject of climate change. Climate change is presenting new risks to the highly energy- and carbon-intensive, iron and steel industry. The industry needs to focus on reduction of energy consumption as GHG emissions to address climate change. Development of alternate iron- and steelmaking process technologies can provide steel companies with economically-sustainable alternatives for steel production. For managing climate change risks, novel modeling tools have been developed by Hatch to quantify and qualify potential energy savings and CO2 abatement within the iron and steel industry. The tool developed for abatement of greenhouse gas carbon is called G-CAPTM (Green-House Gas Carbon Abatement Process) while that developed for improving energy effi ciency is called En-MAPTM (Energy Management Action Planning). Evaluation of existing operations have shown that most integrated plants have GHG and energy abatement opportunities; on the other hand, the best-in-class plants may not have a lot of low-risk abatement opportunities left, even at high CO2 price. In this context, it is important to assess these critical issues for the alternate iron- and steelmaking technologies that have been developed. This paper presents a comparative evaluation of energy-effi ciency and GHG emissions for some selected iron- and steelmaking technologies that are being considered for implementation. In this work, Hatch’s G-CAP™ and En-MAP™ tools that were developed with the main objective of quantifying and qualifying the potential energy savings and CO2 abatement within the iron and steel industry, were employed in the evaluation conducted.

Highlights

  • The iron and steel industry continues to transform itself and evolve in the ever-changing global market place – the raw material scenario is constantly changing with respect to quality and quantity, there is stiff competition in both global and local markets, and there is increasing pressure to address global climate change issues, especially since the steel industry is highly energy- and carbon-intensive

  • Modelling tools have been developed by Hatch to quantify potential energy savings and CO2 abatement within the iron and steel industry [3] – the tool employed for abatement of greenhouse gas carbon is called G-CAPTM (Green-House Gas Carbon Abatement Process) while that employed for improving energy efficiency is called En-MAPTM (Energy Management Action Planning) [3]

  • In addition to CO2 abatement / energy efficiency technologies / initiatives that are being implemented by steel companies, there are a number of alternate ironmaking process technologies that are provide valuable options to steel companies in dealing with the current issues

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Summary

Introduction

Climate change is expected to present new risks to the steel industry with respect to ensuring a sustainable business. Legislators are proposing to limit GHG emission by placing an implicit price on CO2 emission – marketbased “cap and trade”, carbon tax etc. In this scenario, it is important for the steel companies to reduce exposure to climate-related risks and at the same time, find business opportunities within these risks. Some of the steps that are being taken by the steel industry to address climate change risks are presented as follows:. Develop novel iron – and steelmaking technological solutions to significantly reduce specific energy consumption and specific GHG emission. For a given site (location), it is necessary to select the best alternate ironmaking / steelmaking process technology(ies)

Do it Better that Rivals
Process Modelling and Tools for Decision Support
Financial Analysis
Evaluation of GHG Emissions and Energy Efficiency
BF BF BF BF BOS BOS ES SP CO CO
Blast Furnace Process
Rotary Kiln with Smelter
Summary and Conclusions
СОВРЕМЕННЫЕ ТЕХНОЛОГИИ ПРОИЗВОДСТВА ЖЕЛЕЗА И СТАЛИ И ВОЗМОЖНЫЕ ПУТИ ИХ РАЗВИТИЯ
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