Abstract

Lean manufacturing is about eliminating waste including the seven traditional, this writing suggested an observation on no value added of seven wastes influencing the process of fresh water production. The relationship value among waste was statistically verified to create an approach for continuous improvement action. Thus, the main goal of this research is to develop a methodology of relationship among wastes and eliminate them. In relationship among wastes, it could be known that the high value indicating how often it happened in the production process gave direct cause in the system of fresh water treatment. A recommendation to reduce the highest value of waste is by doing improvement on parameter setting to obtain an optimum mixing model between water supply, alum and stroke pump with Taguchi method. The interaction of relationship among these seven types of waste can be portrayed using fishbone diagram and a relationship model among wastes using PLS smart (partial least squares). The final relationship model with the highest value of waste was analyzed using off-line quality control to upgrade the quality of fresh water used as the basis to eliminate waste and find out the optimal parameter of mixing process in accordance with the health standard.

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