Abstract

A wheelset bearing is one of the main components of the train bogie frame. The early fault detection of the wheelset bearing is quite important to ensure the safety of the train. Among numerous diagnostic methods, envelope analysis is one of the most effective approaches in the detection of bearing faults which has been amply applied, but its validity greatly depends on the informative frequency band (IFB) determined. For the wheelset bearing faulty signal, it is often difficult to identify the IFB and extract fault characteristics due to the influence of complex operating conditions. To address this problem, a novel method to select optimal IFB, called the Mkurtogram, is proposed for railway wheelset bearings fault diagnosis. It takes the multipoint kurtosis (Mkurt) of unbiased autocorrelation (AC) of the squared envelope signal generated from sub-bands as assessment indicator for the first time. The fundamental concept which inspires this proposed method is to make full use of regular periodicity of AC of squared envelope signal. In the AC domain, the impulsiveness and periodicity, two distinctive signatures of the repetitive transients, have achieved a united representation by Mkurt. A simulated signal with multiple interferences and two experimental signals collected from wheelset bearings are applied to verify its performances and advantages. The results indicate that the proposed method is more effective to extract the wheelset bearings fault feature under complex interferences. It can not only decrease the influence of large impulse interference and the discrete harmonics interference, but also effectively overcome the influence of amplitude fluctuation caused by variable working conditions. Moreover, based on the periodic directivity of Mkurt, the proposed method also can be applied to the compound faults diagnosis of the wheelset bearing.

Highlights

  • Influenced by the complex wheel/rail excitation and the severe operating condition, the fault-related repetitive impulses are usually submerged by strong background noise and complex harmonic interferences, which bring some difficulties for the early fault detection of the wheelset bearing

  • The results indicate that the Mkurtogram is more effective to deal with the signals with compound faults than fast kurtogram (FK) and Autogram

  • Mkurtogram, is proposed in this paper, which is applied for approach, named Mkurtogram, is proposed in this paper, which is applied for fault fault detection of wheelset bearing

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Summary

Introduction

In order to determine the IFB adaptively, Antoni proposed the spectral kurtosis (SK)based method [15] and fast kurtogram (FK) [16], in which the kurtosis of the filtered time signal is taken to extract the impulse-like characteristics from bearing fault signal. In order to decrease the effect of multiple complex interferences on the selection of the IFB, a novel approach, named Mkurtogram, is proposed for the railway wheelset bearings fault diagnosis in this paper. It takes the Mkurt [35,36] of unbiased AC of the squared envelope signal generated from sub-bands as assessment indicator for the first time.

The Proposed Approach for Fault Diagnosis of Wheelset Bearing
Maximal Overlap Discrete Wavelet Packet Transform
The Noise Reduction Signature of AC Process
The Regular Distribution of the Periodic Peaks after AC Process
Method
Case 1: A Numerical Experiment with Multiple Interferences
From the the Mkurtogram plotted in Figure
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13. Case2: Case2
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3: The bearing
3: Theofresults of Mkurtogram inner race fault period
Conclusions
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