Abstract

Ti alloys produced from HDH powder have suffered from high O/N interstitials content. In the present study, a whole well-protected process from Ti sponge to as-sintered materials is adopted, and thus the lowest O/N contents of as-sintered materials are 0.07 wt% and 0.018 wt%, within the specification of Grade F-23 (Ti-6Al-4V ELI) according to ASTM B988-13. The passivation law of powder and its compact has also been studied in detail. Subsequently, sintering experiment indicates fine ELI powder has an excellent sinterability. A relative density over 96% can be obtained by sintering at 1100 °C. Capsule-free HIP post-sintering is performed to achieve full density and obtain fine and near-equiaxed α grain at the same time. The as-HIPped sample has better comprehensive mechanical properties, with strength exceeding 970 MPa and elongation exceeding 16.4%.

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