The method of virtual bench tests conducting to analyze the vehicle technical characteristics compatibility to detect and prevent the risk of resonant phenomena in the sprung cab

Abstract

BACKGROUND: A relevant issue when designing vehicles with multiple levels of suspension systems is collaborative operation of these systems, which ensures the required vehicle dynamics and smoothness parameters, as well as the absence of risk for the occurrence of resonance phenomena. The vehicle cab is a dynamic system with 6 degrees of freedom, so its oscillatory motions have a complex spatial character with the oscillation energies overflow from one direction to another. The solving of problems of the sprung cab dynamics should be conducted in a spatial nonlinear formulation, which makes it possible to take into account the phenomena of redistribution of oscillation energy between the directions of space. This approach can be put into operation with simulation modeling methods through creating a spatial virtual rig of the cab with a suspension system and modeling its dynamics with the application of appropriate external inputs.
 AIM: Development of the method of using virtual tests to analyze the compatibility of technical characteristics of the cab suspension system, the frame system and the primary vehicle suspension systems to detect and prevent the risk of resonant phenomena in the cab.
 METHODS: Building a virtual test rig of a vehicle cab as a multibody dynamics system of connected bodies in space, mounted at the movable vehicle frame with spring-dampers. Virtual tests are conducted by simulation modeling methods according to the method for analyzing nonlinear phenomena when spatial resonances occur in the secondary suspension system of a vehicle cab.
 RESULTS: The method of vehicle cab virtual tests conducting for analyzing oscillatory processes occurring in the cab, including resonances, using a virtual test rig in a multibody dyamics software package.
 CONCLUSION: The developed method ensures an ability to take measures to detect and prevent the risk of spatial resonance phenomena in the vehicle cab at all stages of the components design and the cab suspension systems study.