Abstract
An ultrasonic frequency pulse high-current (UFPHC) was utilized to improve the stability of underwater wet flux-cored arc welding on Q235 steel. Based on the studies of the bubble evolution, arc behavior, droplet geometry, weld formation, and mechanical properties of the joint, the arc extinguishing phenomenon was suppressed effectively by the additional UFPHC, which decreased the amount of spatter on the workpiece and improved the appearance of the weld. The additional UFPHC reduced the average droplet radius by 40% and increased the average transition frequency by 99%, compared with the same value of additional welding current. The UFPHC enabled to decrease the hardness of the heat-affected zone by 15% due to the production of less martensite compared to results obtained by simply increasing the welding current. The vibration effect of the UFPHC in the welding pool was indirectly confirmed by the significantly decreased porosities in the final joint. The morphology of the impact fracture of different welding cases showed that the UFPHC was helpful to decrease the brittle fracture area in the weld joint and increase the value of the impact toughness for the weld joint.
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