Abstract

Indigo fermentation fluid maintains its indigo-reducing state for more than 6 months under open-air. To elucidate the mechanism underlying the sustainability of this indigo reduction state, three indigo fermentation batches with different durations for the indigo reduction state were compared. The three examined batches exhibited different microbiota and consisted of two phases. In the initial phase, oxygen-metabolizing-bacteria derived from sukumo established an initial network. With decreasing redox potential (ORP), the initial bacterial community was replaced by obligate anaerobes (mainly Proteinivoraceae; phase 1). Approximately 1 month after the beginning of fermentation, the predominating obligate anaerobes were decreased, and Amphibacillus and Polygonibacillus, which can decompose macromolecules derived from wheat bran, were predominantly observed, and the transition of microbiota became slow (phase 2). Considering the substrate utilization ability of the dominated bacterial taxa, the transitional change from phase 1 to phase 2 suggests that this changed from the bacterial flora that utilizes substrates derived from sukumo, including intrinsic substrates in sukumo and weakened or dead bacterial cells derived from early events (heat and alkaline treatment and reduction of ORP) to that of wheat bran-utilizers. This succession was directly related to the change in the major substrate sustaining the corresponding community and the turning point was approximately 1 month after the start of fermentation. As a result, we understand that the role of sukumo includes changes in the microbial flora immediately after the start of fermentation, which has an important function in the start-up phase of fermentation, whereas the ecosystem comprised of the microbiota utilizing wheat bran underpins the subsequent long-term indigo reduction.

Highlights

  • Indigo is one of the oldest dyes used by humans, with evidence of its use dating back 6,000 years (Splitstoser et al, 2016)

  • To elucidate the mechanism underlying the sustainability of indigo reduction, three batches of indigo fermentation fluids with different indigo-reduction durations and different maintenance procedures were evaluated by analyzing changes in the microbiota, by heat map clustering, by microbial interaction network analyses, and by functional prediction of the metagenome

  • The results showed that a transitional change from phase 1 to phase 2, in accordance with changes in substrates of major bacteria, is important for subsequently entering a longlived indigo-reducing state

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Summary

Introduction

Indigo is one of the oldest dyes used by humans, with evidence of its use dating back 6,000 years (Splitstoser et al, 2016). Indigo reduction occurs via natural fermentation, which has been used for European couched woad derived from Isatis tinctoria (Clark et al, 1993; Padden et al, 1999; Osimani et al, 2012; Hartl et al, 2015; Milanovicet al., 2017) and Japanese sukumo (Aino et al, 2010, 2018; Okamoto et al, 2017) and Chinese Landian Yao (Li et al, 2019) derived from Polygonum tinctorium. Among the currently used industrial processes, the chemical reductant, sodium dithionite is the preferred reducing agent owing to its high efficiency (Etters, 1989); the process is not environmentally friendly. The traditional fermentationreduction method would be a candidate for environmentally friendly procedures. Several indigoreducing microorganisms have been identified using culturebased approaches, and their population dynamics has been analyzed using culture-independent molecular approaches as described below

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