The manufacture of high-value carbon from coal-tar pitch

Abstract

World-wide, 17 million ta −1 of coal-tar are obtained as a by product in the chamber coking process for the production of metallurgical coke. Refining of this aromatic raw material yields coal-tar pitch which is the traditional coal-derived starting material for the manufacture of carbon precursors and carbon artefacts. Considerable progress has been made in the elucidation of the physical and chemical nature of this material by means of chromatography, n.m.r. spectroscopy, thermal analysis and chemical reactions schemes. The dominant fields of application of pitch are the manufacture of pitch coke and electrode binders. Delayed coking and horizontal chamber coking are the technologies currently used for the production of cokes with low sulphur and metal content, for anodes for the aluminium-refining industry and the electric steel process. Coal-tar pitch, low in quinoline-insolubles (QI), is an excellent raw material for the manufacture of needle-cokes with a low coefficient of thermal expension (CTE). The separation of inherent QI can be performed via gravity settling in aliphatic hydrocarbon mixtures, by centrifugation in a disc separator or by filtration. The possible co-carbonization with aromatic petroleum-derived residues yields premium coke suitable for the manufacture of UHP-electrodes. New developments in the production of coke from coal-tar pitch aim to improve coke yields and increase anisotropy (i.e. low CTE and high electrical conductivity values). Further technological progress has been made in the manufacture of hard pitch which can be used as a starting material for the production of pitch coke in the chamber coking process and for the production of electrode binders by means of a continuous flash process with optimized thermal and pressure treatment of pitch, thus facilitating the ‘tailored’ manufacture of binder pitches of different qualities.