Abstract

Ultrahigh coercivity of hot-deformed Nd-Fe-B magnets was obtained by low melting point PrNd-Cu alloys diffusion process. The coercivity was largely increased from 15.35 to 27.30 kOe. Magnetic isolation by nonmagnetic phases should be the primary explanation for the enhancement of coercivity. High susceptibility of the recoil loops at low field indicated that magnetic domain wall motion within grains was easy, while a near-zero reversible susceptibility of recoil loops implied that domain wall strong pinning at grain boundaries was dominant at higher field in initial magnetization process. Open recoil loops were also obtained in the infiltrated magnets and disappeared when the external field exceeded about 16 kOe lightly higher than the coercivity of the magnet without diffusion process. The inhomogeneous distribution of infiltrated phases that led to the grains aggregation and single grains with softer and harder magnetic characteristics, respectively, may be the primary reason for the phenomenon. The stray field produced by isolated single grains plays a critical role in the magnetization behavior. A phenomenological model for the magnetization reversal was built to interpret the open recoil loops in a recoil loop process.

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