The influences of light scattering on digital light processing high-resolution ceramic additive manufacturing

Abstract

Digital light processing (DLP) has emerged as a highly promising 3D printing technology, which is due to its ability to fabricate components and structures with low cost and high precision. The DLP is, therefore, applicable in a wide range of fields. The phenomenon of light-scattering plays a dominant role in the DLP manufacturing process, but the specific impact of ceramic particles on the distribution of incident light remains unclear. The present study has, therefore, focused on studying the effect of ceramic particles on light-scattering by performing extensive theoretical finite element simulations. The aim was then to improve the curing quality of the DLP 3D printing process. More specifically, spherically shaped particles with a uniform distribution, lower duty ratios, or materials with lower refractive indices were necessary conditions for enhancing the printing precision due to the mitigated lateral light scattering effects. The overall results of this study have provided valuable guidance for the control of the light-induced curing in the 3D printing process of ceramics, thereby facilitating advancements in ceramic-based fabrication techniques.