The influence of welding speed on nanosecond laser welding of AZ31B magnesium alloy and 304 stainless steel

Abstract

Nanosecond pulse laser welding was performed on AZ31B magnesium alloy and 304 stainless steel to investigate the impact of welding speed on the joining process. The temperature field of the magnesium/steel laser welding process was simulated using COMSOL software. The findings revealed that a welding speed of 10 mm/s resulted in significant spattering and larger porosity defects in the joint due to excessive heat input. However, when the welding speed was increased to 30 mm/s, these defects disappeared, and the porosity decreased to a minimum, leading to an increased bonding area at the interface. As the speed increased, the heat input decreased, making it more challenging for the porosity to escape from the molten pool and resulting in the formation of larger pores. The shear force test results indicated that the highest shear force was 298.7 N at a welding speed of 30 mm/s. The reduction in porosity and greater penetration depth of the magnesium alloy contributed to the desired mechanical performance. Additionally, the fracture modes were classified as button pullout failure (BPF), base material tearing failure (BTF), and interface failure (IF). The outermost weld seam served as the initial fracture path for both BPF and BTF modes, with BTF ultimately fracturing in the steel base material during tearing. Oxide inclusions, porosity, and the angle of distortion contributed to the fracture path of IF.