Abstract
To effectively reduce residual stresses in GH4169 workpieces, thus enhancing fatigue strength and operational lifespan, this study investigates the influence of spray cooling parameters on surface residual stresses during GH4169 turning in spray cooling conditions, utilizing both simulation and experimental approaches. A simulation model of residual stresses was established using finite element analysis when GH4169 was cut in spray cooling. The effects of spray pressure and flow rate on residual tensile stresses were analyzed. The analysis reveals that with increasing spray pressure, residual tensile stresses show a decreasing trend, gradually stabilizing. Conversely, with an increasing spray flow rate, residual tensile stresses initially decrease and then increase. The turning experiments of GH4169 were conducted under different spray parameters. After the experiment, the workpiece was sectioned and analyzed for residual stresses using X-ray diffraction instrumentation. The value residual stress measured closely matched those of simulation, with a relative error within 6%, validating the accuracy of the simulation model and confirming the appropriateness of parameter settings. These results contribute to the further promotion of spray cooling technology and facilitate the rational selection of spray parameters.
Sign-in/Register to access full text options 
Talk to us
Join us for a 30 min session where you can share your feedback and ask us any queries you have
Schedule a callDisclaimer: All third-party content on this website/platform is and will remain the property of their respective owners and is provided on "as is" basis without any warranties, express or implied. Use of third-party content does not indicate any affiliation, sponsorship with or endorsement by them. Any references to third-party content is to identify the corresponding services and shall be considered fair use under The CopyrightLaw.
