Abstract

Thermal Barrier Coatings (TBC) is the most advanced system for protection of turbine blades and vanes against high temperature, and oxidation. They are used in most advanced jet engines. In present article the new Plasma Spray Physical Vapour Deposition Technology was used to obtain yttria stabilized zirconia oxide coating with columnar structure. In research the different process parameters were changed. It was observed that powder feed rate had big influence on coating thickness. The large amount of Ar in plasma gasses combined with high powder feed rate resulted in partial evaporation of ceramic powder and splat-type structure. The same effect was observed when the power current was decreased form 2400 to 1600 A as well as pressure was increased to 200 Pa when the powder feed rate was 30 g/min. The obtained results showed that full evaporation of ceramic powder requires very low feed rate of ceramic material (2 g/min), high power current and high He content into plasma.

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