Abstract
AbstractAdhesion between organic fibers and thermoplastics in a composite material is usually weak because of the lack of chemical and mechanical bonding. This study investigated the influence of plasma gas species in a novel technique to improve interfacial adhesion of Kevlar 49 fibers to polycarbonate. Single Kevlar fibers were exposed to radio‐frequency plasma discharge in atmospheres of argon, oxygen, and ammonia. Plasma treatment has been shown to generate reactive free radicals on polymer surfaces. The fibers that were coated immediately with a polycarbonate melt while still in the vacuum environment of a plasma reactor showed an increase in interfacial shear strength that was maximum at 4.1 s exposure and decreased at longer exposure times. At 4.1 s exposure, Ar and O2 plasma treatment increased shear strength by 20 and 18%, respectively. NH3 plasma treatment produced only a statistically insignificant increase at 4.1 s of exposure and a significant decrease in adhesion at 8.3 s of exposure. Fibers that were exposed to air for 1 h before coating showed no statistically significant increase or decrease in adhesion. The increase in adhesion of the directly coated fibers was attributed to free radical‐initiated formation of covalent bonds between the Kevlar and the polycarbonate. © 1993 John Wiley & Sons, Inc.
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