The influence of experimental conditions on the wear of the metal surface during fretting of steel on polycarbonate

Abstract

The effects of experimental conditions on the amount of wear of the metal surface during fretting of steel on polycarbonate in laboratory air have been studied within the following limits: amplitude 2–20 μm, frequency 10–120 Hz and normal load 130–830 g. The influence of water vapour on the wear has also been investigated. The polycarbonate induces fretting damage of the steel, with α-Fe 2O 3 particles being transferred from the steel to the polymer surface. After an incubation period during which wear does not take place a running in period occurs during which the rate of wear decreases with the number of cycles, followed by a steady state period, during which the rate of wear remains fairly constant. The length of the incubation period generally increases with decreasing amplitude of slip and with increasing frequency of vibration, while the amount of subsequent wear generally increases with increasing amplitude of slip, with decreasing frequency of vibration and with decreasing applied load within the range studied. It is found that water vapour content has the most significant effect on the amount of wear. In moist oxygen, moist argon and moist nitrogen (relative humidity about 85%) the amount of wear is greater than in laboratory air (relative humidity about 50%), while in dry gases virtually no wear of the metal is observed.