Abstract
Copper alloys used in connectors rely significantly on stress relaxation resistance as a key property. In this study, a heavily deformed Cu-Cr-Ag-Si alloy underwent aging at varying temperatures, with a subsequent analysis of its mechanical properties and microstructure, with a particular emphasis on understanding the mechanism of improving stress relaxation resistance. As the aging temperature rose, the Cr precipitated into a Cr-Si composite element precipitated phase. Both work hardening and precipitation strengthening played vital roles in enhancing the stress relaxation resistance of the Cu-Cr-Ag-Si alloy, with the latter exerting a more pronounced impact. The notable performance enhancement observed after aging at 450 °C can be attributed to the synergistic effects of work hardening and precipitation strengthening. Following aging at 450 °C, the alloy demonstrated optimal performance, boasting a tensile strength of 495.25 MPa, an electrical conductivity of 84.2% IACS, and a level of 91.12%. These exceptional properties position the alloy as a highly suitable material for connector contacts.
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