The impact of refrigerant leakage on the dynamic operating performance of R600a refrigerator systems

Abstract

Refrigerant leakage in refrigeration and freezing systems reduces efficiency and even results in reliable risks like insufficient cooling and component damage. This paper establishes a dynamic model of a dual-temperature zone refrigerator that combines physical and control models. It investigates the impact of refrigerant micro-leakage on the system’s dynamic operational performance, studies the effects of different leakage areas and compressor speeds on leakage performance, and identifies the critical leakage area (Ac) and critical compressor speed (Rc) based on the temperature variation patterns within the cabinets. Furthermore, this paper analyzes the coupled influence of the compressor speed and leakage area on the cabinet’s temperature. The findings reveal that after leakage occurs, the first noticeable deviations are in system pressure and the amount of refrigerant in the accumulator. Once the refrigerant in the accumulator fully vaporizes, the temperature in the cabinets is affected. Throughout the leakage process, both the system pressure and the heat exchange capacity of the evaporator decrease. At a compressor speed of 2000 rpm, the critical leakage area is 0.013 mm2, and the maximum refrigerant leakage that allows the refrigerator cabinet to cool to the shutdown temperature is 67.6 %. If the leakage area is larger than Ac, it reduces the time for alternating cooling between the freezer and refrigeration cabinets, resulting in a rapid rise in the comprehensive weighted average temperature deviation (CATD). For smaller leakage areas (<0.015 mm2), Rc exists. Operating the compressor at Rc can significantly reduce CATD. For larger leakage areas (≥0.015 mm2), Rc does not exist, increasing compressor speed has a lesser impact on CATD. The research results provide guidance for establishing a refrigerant leakage detection system and improving its accuracy, enhancing the operational reliability of refrigeration systems.