Abstract

As artificial marble is abundant and widely used in residential and commercial fields, the resource utilization of artificial marble wastes (AMWs) has become extremely important in order to protect the environment. In this paper, polybutylene terephthalate/artificial marble wastes (PBT/AMWs) composites were prepared by melt blending to maximize resource utilization and increase PBT performance. The research results showed that the filling of AMWs was beneficial to the improvement of PBT-related performance. X-ray diffraction analysis results indicated that after filling AMWs into the PBT matrix, the crystal structure of PBT was not changed. Heat deflection temperature (HDT) analysis results indicated that the HDT of PBT composites with 20 wt% AMWs reached 66.68 °C, which was 9.12 °C higher than that of neat PBT. Differential scanning calorimetry analysis results showed that heterogeneous nucleation could be well achieved when the filling content was 15 wt%; impact and scanning electron microscope analysis results showed that due to the partial core-shell structure of the AMWs, the impact strength of PBT was significantly improved after filling. When the filling amount was 20 wt%, the impact strength of the PBT composites reached 23.20 kJ/m2, which was 17.94 kJ/m2 higher than that of neat PBT. This research will not only provide new insights into the efficient and high-value utilization of AMWs, but also provide a good reference for improved applications of other polymers.

Highlights

  • The results showed that when the content of Artificial marble wastes (AMWs) was 60%, the flexural strength and flexural modulus of the composites were increased by 12.9% and 80%, respectively

  • Our research showed that AMWs could be used as fillers to fill Polybutylene terephthalate (PBT) matrices and improve their related properties

  • X-ray Diffraction (XRD) analysis results showed that filling AMWs into a PBT matrix would not change the crystal structure of PBT

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Summary

Introduction

Artificial marble is a non-degradable crosslinked polymer composite composed of calcium carbonate powder and unsaturated polyester [1]. Most AMWs were disposed of in landfills, chemical cycles, and by combustion [10,11] These methods usually have serious limitations, including inefficient utilization and causing new pollution problems [12]. Huang et al [15] filled AMWs into a polyvinyl alcohol (PVA) matrix as functional filler and added a prepared formamide/water composite plasticizer to improve the melt processability of PVA. Their results indicated that the composite plasticizer could promote the complexation between AMWs and PVA molecules. The results showed that when the content of AMWs was 60%, the flexural strength and flexural modulus of the composites were increased by 12.9% and 80%, respectively. It is necessary to reuse and recycle AMWs in an effective and environmentally friendly manner

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