The fouling properties of SiO2–CaO–P2O5 system in high-temperature rotary kiln phosphoric acid process

Abstract

Kiln phosphoric acid (KPA) technology could produce P 2 O 5 with high purity and has been applied in thermal phosphoric acid industry; however the formation of fouling in the high-temperature rotary kiln restricts the stable and long-term operation. In this paper, the reaction of phosphate ores with gaseous P 2 O 5 was investigated in a high-temperature reactor, and the CaO–SiO 2 –P 2 O 5 ternary phase diagram was analyzed to understand the fouling formation mechanism. The results showed that the low-melting-point products, such as Ca(PO 3 ) 2 and Ca 2 P 2 O 7 , are responsible for the fouling in the KPA process. In addition, a small amount of impurities, e.g. , aluminum and iron, could facilitate the generation of the low-melting-point products and cause serious fouling. Based on the high-temperature SiO 2 –P 2 O 5 and CaO–SiO 2 –P 2 O 5 phase diagram analysis, the control of Si/Ca molar ratio ( e.g. , Si/Ca = 2.0) was found to avoid fouling formation in the kiln. These results could provide the operation parameters of reaction temperature and feeds composition to suppress the fouling in the kiln reactor for the phosphoric acid production in industry.