Abstract

In this study, a permanent magnet brushless direct current machine with multi-phase windings is proposed for critical drive systems. We have named the solution, which has four-stator winding, a quad-channel permanent magnet brushless direct current (QCBLDC) motor. The stator windings are supplied by four independent power converters under quad-channel operation (QCO) mode. After a fault in either one, two, or three channels, further operation of the machine can be continued in triple-channel operation (TCO) mode, dual-channel operation (DCO) mode, or single-channel operation (SCO) mode. In this paper, a novel mathematical model is proposed for a QCBLDC machine. This model takes into account the nonlinearity of a magnetic circuit and all of the couplings between the phases within a given channel, as well as between channels. Based on numerical calculations, the static electromagnetic moment and the coupled fluxes were determined for the individual windings of the variants and work modes being analyzed. A normal work condition can be achieved in the QCO or DCO modes. For the DCO mode, an acceptable case uses a balanced magnetic pull (A and C channels supplied). The DCO A and B type work mode is comparable to the DCO A and C mode with regard to its efficiency in processing electrical energy. The vibroacoustic parameters of this mode, however, are much worse. In fault states, TCO, DCO, and SCO work modes are possible. As the number of active channels decreases, the efficiency of energy processing also decreases. In a critical situation, the motor works in overload mode (SCO mode). Laboratory tests conducted for one of the variants demonstrated that the TCO work mode is characterized by worse vibroacoustic parameters than the DCO A and C mode.

Highlights

  • Critical drives are characterized by improved reliability and are usually intended for special applications, such as airplanes, submarines, and electric cars [1,2,3]

  • Laboratory tests conducted for one of the variants demonstrated that the triple-channel operation (TCO) work mode is characterized by worse vibroacoustic parameters than the dual-channel operation (DCO) A and C mode

  • This article analyzes the problem of operating a quad-channel brushless direct current machine with a permanent magnet (QCBLDC) in quad-channel operation (QCO) mode

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Summary

Introduction

Critical drives are characterized by improved reliability and are usually intended for special applications, such as airplanes, submarines, and electric cars [1,2,3]. This article analyzes the problem of operating a quad-channel brushless direct current machine with a permanent magnet (QCBLDC) in quad-channel operation (QCO) mode. The literature on this topic has not presented an analysis of the properties of a four-channel permanent magnet brushless direct current (QCBLDC) machine, and there is no solution for the aforementioned research problem. The objective of this article is to present the results of the research conducted by the authors on the properties of a QCBLDC motor working in two modes: QCO and DCO. Knowledge of the results of such an analysis is necessary to prepare a control algorithm that, in the event of the occurrence of an emergency state in one channel, would switch the motor from the QCO mode to the DCO mode. The conclusions drawn from the results of the tests are presented in the summary

Model and Winding Configurations of a Quad-Channel BLDC Motor
Mathematical
Model for QCO Mode
Model for DCO Mode
Static Characteristics
Electromagnetic Torque
Flux Characteristics-Variant I
Flux Characteristics- variant I
Flux Characteristics-Variant
Numericalreference
11. Waveforms electromagnetic torque—variant
Laboratory Test
Figures numbers have been corrected
Findings
Conclusions

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