Abstract

Abstract Collision is a faulty behavior in mechanical equipment, which greatly affects the safety of equipment. In this paper, aiming at the collision failures that are prone to occur in mechanical equipment, the nonlinear fault collision behavior of a class of three-degree-of-freedom collision systems is studied. A three-degree-of-freedom piecewise non-smooth collision experiment platform system has been established to facilitate further analysis of the bifurcations and chaos inherent to the bearings system. This analysis is conducted through the use of Poincaré mapping on the collision plane. The excitation signals employed, which include sinusoidal, triangular, and rectangular signals, result in the emergence of specific types and orders of bifurcation behaviours within the system, as evidenced by the establishment of a Poincaré mapping at the collision surface, and this is observed to occur as the vibration frequency increases. The characteristics of impact signals generated by force sensors and the influence of impact signal type on the system are investigated. The nonlinear impact behavior of three-degree-of-freedom collision systems provides a reliable foundation for the design, fault diagnosis, and theoretical guidance of large-scale high-speed rotating machinery, as well as technical support for safe and stable operation of high-speed rotating machinery, which is essential for failure analysis and vibration reduction in equipment.

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