The Evolution of Artificial Lift Completions in an Offshore Brownfield in Malaysia

Abstract

Abstract Gas lift has been the primary artificial lift method for wells in an offshore brownfield in Malaysia for the past 30 years. However with depleting and unstable gas lift supply coupled with the increase in water production, an alternative artificial lift strategy needed to be developed. A revisit to the Field Development Plan (FDP) in 2003 has found that Electric Submersible Pump (ESP) could be the solution to overcoming the field's overwhelming dependency on gas lift. During a workover campaign in 2008, 3 ESPs were installed – marking the first production ESP in Malaysia. The ESPs have increased the well production from the gas lift baseline production and on top of that, there is a 66% additional incremental production from the re-allocation of approximately 1 MMSCFD of lift gas from the ESP wells. The success of the three ESPs has developed interest from the field operator to have more units installed. By end of 2011, a total of 5 ESPs has been installed in the field. They consisted of conventional ESPs, followed by an ESP in a pod with a Distributed Temperature Sensor (DTS) cable and a dual ESP with bypass tubing. Another 3 installations have been planned in the near future. The operator is also looking at the potential and feasibility of a rigless deployment for the ESP - either by using coiled tubing or a standard slickline service. In an offshore environment where rig cost and rig availability is of concern to well uptime and project economics, alternative ESP deployment has been seen as the next frontier of ESP technology to increase revenue. The transformation of artificial lift strategy in the field – from gas lift to ESPs - has been very progressive and profoundly significant to the operator's continual technological advancement in the industry. Introduction Bokor field is located 45 km offshore Sarawak, East Malaysia. It was discovered in 1974 and started production in 1984. The field reaches its peak production of 30000 barrel of oil production in 1990. Bokor field comprises of 3 production platform which are BODP-A, BODP-B and BODP-C, one processing platform (BOP-A) and one compressor platform (BOK-A). BODP-A, BODP-B and BOK-A are interconnected by bridge link while the BODP-B and C are only accessible via boat. Power generation is located in BOK-A and limited to BODP-A and BOP-A. The rest of the production platforms have solar power system limited to the platform's Supervisory Control And Data Acquisition (SCADA) system and basic utility. Due to the field unconsolidated formation sand, all of the wells in the early years were completed with cased hole gravel pack. Strong water aquifer in Bokor provides good and continuous pressure support, however increasing water cut becomes a severe problems to the surface facilities and increased demand to the lift gas. As an initiative to boost productions in the field, the operator ties a new relationship with Schlumberger to be its technical partner in 2002. The main objective of the partnership is to produce the incremental oil from the field. Bokor field comprises of more than 100 strings of oil wells with half of them is idle and the rest are producing on gas lift with several string on natural flow.