Abstract

Lactic acid bacteria (LAB) are used as a probiotic alternative to antibiotics in livestock production. Microencapsulation technology is widely used for probiotic preservation. A variety of microencapsulation protocols have been proposed and compared based on chemicals and mechanical procedures. This study aimed to develop a double-encapsulated coating from alginate (1.5%) and chitosan (0.5%) by extrusion, emulsion, and spray drying methods using the LAB strains Lactobacillus plantarum strains 31F, 25F, 22F, Pediococcus pentosaceus 77F, and P. acidilactici 72N, and to monitor the basic probiotic properties of the encapsulated prototypes. The final products from each microencapsulation protocol were analysed for their appearance, probiotic properties and viable cell count. Using the spray drying method, particles smaller than 15 μm in diameter with a regular spherical shape were obtained, whereas the other methods produced larger (1.4–52 mm) and irregularly shaped microcapsules. After storage for 6 months at room temperature, the LAB viability of the spray-dried particles was the highest among the three methods. In all the LAB strains examined, the encapsulated LAB retained their probiotic properties in relation to acid-bile tolerance and antibacterial activity. This study highlights the efficacy of double-coating microencapsulation for preserving LAB properties and survival rate, and demonstrates its potential for probiotic application in livestock farms.

Highlights

  • Lactic acid bacteria (LAB) are used as a probiotic alternative to antibiotics in livestock production

  • This study aimed to evaluate the efficacies of three microencapsulation methods on the viability, thermotolerance, encapsulation yield (EY) percentage, and probiotic properties of LAB strains double-coated with alginate-chitosan

  • The EY was higher in the extrusion and emulsion methods than in the spray drying method (P < 0.05), but there was no significant difference between different LAB strains

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Summary

Introduction

Lactic acid bacteria (LAB) are used as a probiotic alternative to antibiotics in livestock production. This study aimed to develop a double-encapsulated coating from alginate (1.5%) and chitosan (0.5%) by extrusion, emulsion, and spray drying methods using the LAB strains Lactobacillus plantarum strains 31F, 25F, 22F, Pediococcus pentosaceus 77F, and P. acidilactici 72N, and to monitor the basic probiotic properties of the encapsulated prototypes. Production of stable microparticles of a low diameter and homogeneous size distribution is an advantage of the spray drying method compared to the extrusion or emulsion methods. This method can reduce the cell vitality due to dehydration and thermal inactivation of the probiotic cells during the ­process[12,20,21,22].

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