Abstract

Tungsten inert gas welding-brazing technology was investigated to achieve the sound joining of Al-Ti alloys with the addition of Zn interlayer. Experiment results show that the Zn interlayer was beneficial to enhance the wettability of weld metal on Ti alloy substrate and improve the weld appearance. With low heat input, a Zn rich layer was observed near the brazing zone. As the heat input increased, TiAl3 phase was generated in fusion area and the morphology of interfacial brazing layer changed from lamellar to serrate. With the welding current increased to 85A, the micro hardness of fusion area increased and presented a great fluctuation owing to the excessive formation of TiAl3 phase. Under the optimal welding current of 75A, the sound Al-Ti weldment with the maximum tensile strength of 175MPa was obtained. Eventually, the improvement mechanism of wettability was investigated.

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