Abstract

Although body-centered cubic (BCC) structural magnesium–lithium (Mg-Li) alloys have lower density and better formability than common hexagonal close-packed (HCP) Mg alloys, their applications remain limited due to their low strength. The purpose of this study is to investigate the effect of Y/Er and Zn addition on the microstructure and tensile properties of Mg-11Li alloy with a BCC structural matrix by comparing Mg-11Li, Mg-11Li-4Y-2Er-2Zn, and Mg-11Li-8Y-4Er-4Zn (wt %) alloys. The results indicate that the addition of Y/Er and Zn at a ratio of 3:1 cannot promote the formation of long-period stacking ordered structure in Mg-11Li alloy such as that in Mg-Y-Er-Zn alloys and the dominant intermetallic phases formed are BCC Mg24RE5 and face-centered cubic (FCC) Mg3RE2Zn3 phases. With an increase of the content of Y/Er and Zn in an as-cast alloy, the fraction of intermetallic particles increases and the grain size decreases. The addition of Y/Er, as well as Zn, dramatically promotes the refinement of dynamic recrystallization (DRX) during extrusion. The initial intermetallic phases induced by Y/Er and Zn addition are broken into relatively fine particles during extrusion, and this contributes to refining the dynamic recrystallized (DRXed) grains mainly by the particle stimulated nucleation mechanism. The as-extruded Mg-11Li-4Y-2Er-2Zn and Mg-11Li-8Y-4Er-4Zn alloys exhibit much higher tensile strength as compared with as-extruded Mg-11Li alloy, which is mainly ascribed to the refined DRXed grains and numerous dispersed intermetallic phase particles. It is suggested that further refinement of intermetallic particles in these extruded Mg-11Li-based alloys may lead to higher quality alloy materials with low density and excellent mechanical properties.

Highlights

  • Magnesium (Mg) alloys, as lightweight structural metallic materials, have great potential in automotive and aerospace applications [1,2,3,4], some inherent weaknesses, such as poor formability at room temperature owing to the limited slip systems in the hexagonal close-packed (HCP)Materials 2019, 12, 3066; doi:10.3390/ma12193066 www.mdpi.com/journal/materialsMaterials 2019, 12, 3066 structure, restrict their applications [5,6]

  • The crystal structure of Mg-Li alloys change from an α (HCP) structure of Mg solid solution to a β (BCC) structure of Li solid solution when the amount of the Li added in Mg exceeds ~11 wt % [7,8], which can significantly improve the formability by providing more slip systems at room temperature [9,10,11,12]

  • The effect of Y/Er and Zn addition on the microstructure and tensile properties of Mg-11Li alloy with body-centered cubic (BCC) structural matrix was investigated by the comparison of Mg-11Li, Mg-11Li–4Y-2Er-2Zn, and Mg-11Li-8Y-4Er-4Zn alloys, and the main conclusions are listed as follows: (1) The addition of Y/Er and Zn at the ratio of 3:1 to Mg-11Li alloy does not promote the formation of long-period stacking ordered (LPSO) structure such as that in Mg-Y-Er-Zn alloys, and the dominant intermetallic phases formed are BCC Mg24 RE5 and face-centered cubic (FCC) W phases

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Summary

Introduction

Magnesium (Mg) alloys, as lightweight structural metallic materials, have great potential in automotive and aerospace applications [1,2,3,4], some inherent weaknesses, such as poor formability at room temperature owing to the limited slip systems in the hexagonal close-packed (HCP)Materials 2019, 12, 3066; doi:10.3390/ma12193066 www.mdpi.com/journal/materialsMaterials 2019, 12, 3066 structure, restrict their applications [5,6]. The ultimate tensile strength (UTS) of common Mg-Li alloys containing high Li content is rarely more than 200 MPa even after severe plastic deformation (equal channel angular extrusion or hot extrusion) [13,14,15,16], which is not conducive to the wide application of Mg alloys. At present, it is well-known that the addition of rare earth (RE) can effectively enhance the strength and heat resistance of Mg alloys, forming typical Mg–RE series and Mg–RE–Zn series alloys [17,18,19,20,21]. The influence of RE combined with Zn on some

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