Abstract

The appropriate distribution of temperature in the growth system is critical for obtaining a large size high quality aluminum nitride (AlN) single crystal by the physical vapor transport (PVT) method. As the crystal size increases, the influence of the crucible on the temperature distribution inside the growth chamber becomes greater. In order to optimize the field of temperature and study the specific effects of various parts of the crucible on the large size AlN single crystal growth system, this study carried out a series of numerical simulations of the temperature field of two crucibles of different materials and put forward the concept of a composite crucible, which combines different materials in the crucible parts. Four composite crucible models were established with different proportions and positions of tantalum carbide (TaC) parts and graphite parts in the crucible. Calculations reveal that different parts of the crucible have different effects on the internal temperature distribution. The axial temperature gradient at the crystal was mainly governed by the crucible wall, whereas the temperature gradient was determined by the integrated effect of the crucible lid and the crucible wall in the radial direction. One type of composite crucible was chosen to minimize the thermal stress in grown AlN crystal, which is applicable to the growth of large sized AlN crystals in the future; it can also be used to grow AlN single crystals at present as well.

Highlights

  • As a third-generation semiconductor material, aluminum nitride (AlN) has the advantages of a wide band gap, high resistivity, and high thermal conductivity [1]

  • Some valuable simulation studies on the growth and material properties of AlN bulk single crystals have been conducted after Slack and Mcnelly [6] reported high purity A1N single crystal growth by the physical vapor transport (PVT) method at an early stage

  • Lee et al [14] adopted a 3D numerical finite element modeling method to provide a detailed comparison of the distributions of residual interfacial thermal stress induced in AlN crystals deposited upon various substrates

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Summary

Introduction

As a third-generation semiconductor material, AlN has the advantages of a wide band gap, high resistivity, and high thermal conductivity [1]. An AlN bulk single crystal generally grows at a high temperature via the PVT method [4].

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