The effect of stress levels on the coefficient of thermal expansion of a fine-grained isotropic nuclear graphite

Abstract

Due to the fluctuation and non-uniform distribution of temperature within the core structure of high-temperature gas-cooled reactors (HTGRs), the thermal expansion behavior of graphite materials plays an important role in the design of graphite components, especially of large-scale components. In the present paper, in order to investigate the influence of stress levels on the coefficient of thermal expansion (CTE) of IG-110 graphite, the strain gauge method was used to measure the CTE on the cylindrical specimens under a series of loads applied using a universal tensile testing machine. In addition, a more precise measurement using a thermal dilatometer was employed to validate the tests using the strain gauge method. A good agreement has been obtained between the experimental results using these two methods. The results show that when the specimens were under compressive loads, the CTE along the loading direction of the specimens increased and that along the perpendicular direction decreased, with more changes in the former. The absolute changes of the CTE in the two directions increased with increasing applied load. When graphite specimens were subjected to a compressive load of 40 MPa, the axial CTE of specimens sectioned along the radial direction of the graphite brick as it is installed in the core structure increased from 4.13 × 10 −6 to 5.35 × 10 −6 K −1, while the axial CTE of specimens sectioned along the vertical direction increased from 3.97 × 10 −6 to 5.58 × 10 −6 K −1. Moreover, the residual change of the CTE, which was caused by the permanent residual strain after unloading, was observed. The change of the CTE with stress levels should be considered in the stress analysis and life prediction of the nuclear graphite components.