The Effect of Novel Submicronic Solid Activators on Sphalerite Flotability

Abstract

In this study, we examine the effect of novel submicronic activators made from copper minerals and copper-rich concentrate on sphalerite flotability. The copper minerals and copper concentrate are ground in a vibratory micromill and ultrasonically treated to obtain submicronic sphalerite activators. Histograms show that the concentration of copper particles in the activator after treatment is 92%–94%, with particle sizes of 105–115 nm. The results concerning monomineral flotation showed that sphalerite flotation is possible with the use of submicronic copper particles as an activator. At the same time, the consumption of mineral copper is much lower (by 10 times) than that of copper sulfate. The best results are achieved when submicronic particles of covellite and bornite (with a 60% concentration of particles 300–500 nm in size) were used. Sphalerite recovery amounted to 80%, which is higher than the recovery obtained with the use of copper sulfate by 2% but is 2% lower compared to the use of copper oxyhydroxide. The flotation effect of the submicronic activators on sphalerite was tested in laboratory conditions using polymetallic ore from one of Kazakhstan’s deposits. It is shown that the novel submicron activators based on bornite and copper concentrate exhibit much lower consumption rates and can replace the more expensive copper sulfate at the same Zn content (54.8%–54.9%), obtaining recovery rates of 95.69%–96.57%.