The effect of Mn1.5Co1.5O4 coatings on the development of near surface microstructure for Haynes 230 oxidized at 800 °C in air

Abstract

The effect of reactively sintered Mn1.5Co1.5O4 (MCO) coatings on the development of surface microstructure for Haynes 230 (H230) oxidized in air at 800°C has been studied using a combination of thermo-gravimetric analysis and electron microscopy techniques. The bare alloy exhibits a parabolic rate constant of 8.8×10−9mg2cm−4s−1, and forms a two-layer oxide scale with a continuous chromia layer and a thinner discontinuous MnCr2O4 overlayer. For the MCO-coated H230, the reduction step of the reactive sintering process converts the MCO coating to a mixture of Co and MnO with a thin Cr-rich oxide layer at the interface with the alloy substrate. Following the re-oxidation step, there is a 200nm chromia layer and a 400nm cubic spinel reaction layer (RL) between the alloy and the MCO. These layers thicken to 800nm and 1.2μm, respectively after 1000h oxidation. These observations are compared to our previous studies of MCO-coated Crofer 22 APU, and the implications for long-term SOFC performance are discussed.