The effect of interfacial instabilities on the strength of the interface in two‐layer plastic structures

Abstract

AbstractWe have experimentally investigated the coupling between interfacial instabilities and mechanical interlocking in polymeric films consisting of the incompatible polymer pair of polypropylene/high‐density polyethylene and the compatible polymer pair of linear low‐density polyethylene/high‐density polyethylene. Our experimental results show that mechanical interlocking between the two phases can be achieved by controlling the extent of interfacial instabilities by properly selecting the initial disturbance frequency and amplitude as well as the layer depth ratio. Additionally, it has been shown that strength enhancement of the interface due to mechanical interlocking is directly proportional to the extent of wave bending in the processing apparatus. In fact, it has been demonstrated that in our test geometry maximum strength enhancement can be achieved at dimensionless wavenumbers near unity that correspond to disturbances with the largest growth rates. Overall, it has been shown that mechanical interlocking induced by a controlled amount of interfacial instabilities (i.e., based on knowledge of the stability of the interface and growth/decay rate of interfacial waves) can significantly increase the interfacial strength of two layer polymeric structures consisting of incompatible and compatible polymer pairs. Moreover, this effect is more pronounced in incompatible polymer pairs that possess negligible interfacial strength in absence of mechanical interlocking.