The effect of gaseous atmospheres on friction and wear of steel–steel contacts

Abstract

It is generally known that gaseous atmospheres can significantly affect the friction and wear behaviour of non-lubricated contacts; however there still exists a lack of knowledge on the subject, since the tribological behaviour and the tribochemistry of the gas-lubricated systems are highly sensitive to the selection of the operating parameters, and the results from available literature are often scattered and sometimes even contradictable. This study was focused on the identification of the friction and wear mechanisms of technical gases used at atmospheric gas-pressure in non-lubricated DIN 100Cr6 (AISI 52100) bearing steel contacts at severe operating conditions (high-frequency oscillation at high contact pressure). Argon (Ar), nitrogen (N2) and carbon dioxide (CO2) were used as gas atmospheres and air atmosphere was used as a reference. The gases are analysed in terms of their chemical reactivity with the steel surfaces and a correlation between the properties of different tribochemical products and the observed friction and wear mechanisms is made.In N2 and CO2 atmospheres, wear was significantly lower than in air atmosphere, with a wear reduction comparable to the effect of using a liquid lubricant. In N2 atmosphere, a slightly higher friction was measured than in air atmosphere, while in CO2 atmosphere, friction was 60% lower than in air atmosphere. In Ar atmosphere, both friction and wear were slightly higher than in air atmosphere. With X-ray photoelectron spectroscopy (XPS) of the wear particles, it was observed that the concentrations of different tribochemical products and their mutual ratios critically determine the friction and wear behaviour of the non-lubricated steel contact.