Abstract

Alternative cementitious binders, based on industrial side streams, characterized by a low carbon footprint, are profitably proposed to partially replace Portland cement. Among these alternatives, alkali-activated materials have attracted attention as a promising cementitious binder. In this paper, the chemical stability of the matrix, in fiber-reinforced slag-based alkali-activated composites, was studied, in order to assess any possible effect of the presence of the reinforcement on the chemistry of polycondensation. For this purpose, organic fiber, cellulose, and an inorganic fiber, basalt, were chosen, showing a different behavior in the alkaline media that was used to activate the slag fine powders. The novelty of the paper is the study of consolidation by means of chemical measurements, more than from the mechanical point of view. The evaluation of the chemical behavior of the starting slag in NaOH, indeed, was preparatory to the understanding of the consolidation degree in the alkali-activated composites. The reactivity of alkali-activated composites was studied in water (integrity test, normed leaching test, pH and ionic conductivity), and acids (leaching in acetic acid and HCl attack). The presence of fibers does not favor nor hinder the geopolymerization process, even if an increase in the ionic conductivity in samples containing fibers leads to the hypothesis that samples with fibers are less consolidated, or that fiber dissolution contributes to the conductivity values. The amorphous fraction was enriched in silicon after HCl attack, but the structure was not completely dissolved, and the presence of an amorphous phase is confirmed (C–S–H gel). Basalt fibers partly dissolved in the alkaline environment, leading to the formation of a C–N–A–S–H gel surrounding the fibers. In contrast, cellulose fiber remained stable in both acidic and alkaline conditions.

Highlights

  • Solutions that reduce the CO2 emission of the Portland cement industry have been actively sought for decades

  • The Si/Al mass ratio is correlated with the reticulation degree of the alkali-activated materials; when the Si/Al mass ratio is below the value of three, the final materials are characterized by a 3D rigid network, which would be a proper matrix for a cement, mortar, or concrete [31,37]

  • Metallurgical slags were used as precursors as well as aggregates in the alkaliMetallurgical slags were used as precursors as well as aggregates in the alkali-act activation process, to obtain chemically stable solid panels

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Summary

Introduction

Solutions that reduce the CO2 emission of the Portland cement industry have been actively sought for decades. The cement industry takes responsibility for ca. CO2 emission, which makes this industry the third largest source of anthropogenic carbon emission [1]. Alternative cementitious binders, produced from utilizing industrial side streams with a lower carbon footprint, are favorable to partially replace Portland cement. Among these alternatives, alkali-activated materials (AAMs) have attracted attention as a promising cementitious binder [3,4]. The use of by-products from other industries, such as metallurgical slags, in making AAMs, fosters the concept of circular economy and a sustainable use of resources

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