Abstract

The present work mainly investigated the effect of extrusion temperatures on the microstructure and mechanical properties of Mg-1.3Zn-0.5Ca (wt.%) alloys. The alloys were subjected to extrusion at 300 °C, 350 °C, and 400 °C with an extrusion ratio of 9.37. The results demonstrated that both the average size and volume fraction of dynamic recrystallized (DRXed) grains increased with increasing extrusion temperature (DRXed fractions of 0.43, 0.61, and 0.97 for 300 °C, 350 °C, and 400 °C, respectively). Moreover, the as-extruded alloys exhibited a typical basal fiber texture. The alloy extruded at 300 °C had a microstructure composed of fine DRXed grains of ~1.54 µm and strongly textured elongated unDRXed grains. It also had an ultimate tensile strength (UTS) of 355 MPa, tensile yield strength (TYS) of 284 MPa, and an elongation (EL) of 5.7%. In contrast, after extrusion at 400 °C, the microstructure was almost completely DRXed with a greatly weakened texture, resulting in an improved EL of 15.1% and UTS of 274 MPa, TYS of 220 MPa. At the intermediate temperature of 350 °C, the alloy had a UTS of 298 MPa, TYS of 234 MPa, and EL of 12.8%.

Highlights

  • Magnesium (Mg) and its alloys have attracted great interest for potential applications in the automotive and aerospace industries due to their low density and high specific strength [1]

  • Thermomechanical processing has been proven to be an effective method for improving the mechanical properties of Mg alloys through grain refinement and texture control, especially severe plastic deformation (SPD) methods, such as equal channel angular pressing (ECAP) [2], multi-directional forging (MDF) [3], high-pressure torsion (HPT) [4], or accumulative roll-bonding (ARB) [5]

  • Li et al [18] studied Mg-3.0Zn-0.2Ca using an extrusion ram speed of 17 mm/s at different temperatures (25 ◦ C, 150 ◦ C, 250 ◦ C, and 300 ◦ C), and the results showed that the grain size of the DRXed region monotonically increased with increasing extrusion temperature, but the change in the texture intensity was not monotonic, it increased first subsequently decreased

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Summary

Introduction

Magnesium (Mg) and its alloys have attracted great interest for potential applications in the automotive and aerospace industries due to their low density and high specific strength [1]. Thermomechanical processing has been proven to be an effective method for improving the mechanical properties of Mg alloys through grain refinement and texture control, especially severe plastic deformation (SPD) methods, such as equal channel angular pressing (ECAP) [2], multi-directional forging (MDF) [3], high-pressure torsion (HPT) [4], or accumulative roll-bonding (ARB) [5]. These SPD processes are not suited for continuous manufacturing. Due to the high cost and natural resource scarcity of RE elements, RE-free Mg alloys would be much more competitive for large-scale industry applications [8]

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