Abstract

In the present work, the effects of electrolytic hydrogen charging of T92 steel weldments on their room-temperature tensile properties were investigated. Two circumferential weldments between the T92 grade tubes were produced by gas tungsten arc welding using the matching Thermanit MTS 616 filler material. The produced weldments were individually subjected to considerably differing post-welding heat treatment (PWHT) procedures. The first-produced weldment was conventionally tempered (i.e., short-term annealed below the Ac1 critical transformation temperature of the T92 steel), whereas the second one was subjected to its full renormalization (i.e., appropriate reaustenitization well above the T92 steel Ac3 critical transformation temperature and subsequent air cooling), followed by its conventional subcritical tempering. From both weldments, cylindrical tensile specimens of cross-weld configuration were machined. The room-temperature tensile tests were performed for the individual welds’ PWHT states in both hydrogen-free and electrolytically hydrogen-charged conditions. The results indicated higher hydrogen embrittlement susceptibility for the renormalized-and-tempered weldments, compared to the conventionally tempered ones. The obtained findings were correlated with performed microstructural and fractographic observations.

Highlights

  • The 9 wt.% Cr creep strength enhanced ferritic (CSEF) steels (e.g., T/P91, T/P92, T/P911, C/FB2, MARBN, NPM1, etc.) represent advanced structural materials for application in high-efficiency power engineering.for constructing complex power generation equipment, fusion welding technologies are needed for joining individual functional parts

  • It can be clearlyofseen that the microstructural weldment after after the post-welding heat treatment (PWHT)-1 tempered, exhibits a typical microstructural gradient consisting individual the PWHT-1 exhibits a typical microstructural gradient consisting of individual microstructural subsub-regions, i.e., base material (BM), SC-heat-affected zone (HAZ), IC-HAZ, fine-grained HAZ (FG-HAZ), coarse-grained HAZ (CG-HAZ), fusion zone (FZ), and weld metal (WM)

  • The weldments after the tempering PWHT-1 exhibited a typical HAZ microstructural gradient consisting of the CG-HAZ, FG-HAZ, IC-HAZ, and subcritical HAZ (SC-HAZ), whereas the weldments after the renormalizing-and-tempering PWHT-2 showed quite homogenized microstructure of former HAZ

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Summary

Introduction

The 9 wt.% Cr creep strength enhanced ferritic (CSEF) steels (e.g., T/P91, T/P92, T/P911, C/FB2, MARBN, NPM1, etc.) represent advanced structural materials for application in high-efficiency power engineering.for constructing complex power generation equipment, fusion welding technologies are needed for joining individual functional parts. In accordance with the numerous research studies and ex-service experience, e.g., [1,2,3,4,5], it has been generally accepted that the fusion welded joints of ferritic steels represent the most critical component locations with respect to their preferential degradation and potential failure. Besides the regions of base material (BM) and weld metal (WM) within the structures of all welded joints, thermal effect of fusion welding on the welded ferritic steels’ BMs typically results in the creation of a relatively wide heat-affected zone (HAZ) consisting of several, continuously created microstructural sub-regions, i.e., often called the “HAZ microstructural gradient”. Its occurrence within the welded joint represents the primary, welding-induced microstructure degradation zone, since the individual HAZ sub-regions, such as the coarse-grained HAZ (CG-HAZ), fine-grained HAZ (FG-HAZ), inter-critical HAZ. The “Type III” failure typically occurs within the CG-HAZ close to the weld fusion zone (FZ) of low alloy ferritic steel weldments

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