The effect of component junction tapering on miniature cryocooler performance

Abstract

Due to their relatively smaller volume and available cooling power, miniature cryocoolers are likely to be more sensitive to hydrodynamic losses than their full scale counterparts. Abrupt changes in diameter between cryocooler components are a possible source of such losses as flow separation and recirculation may occur at these points. Underutilization of regions of the regenerator and heat exchanger porous matrices may also occur due to jetting of fluid into these components. Eliminating such abrupt diameter changes by tapering transitions between cryocooler components may therefore improve system performance. The effects of various tapers applied at component interfaces on the performance of miniature pulse tube cryocoolers were investigated using system-level CFD models. A miniature scale pulse tube cryocooler design whose suitability for cryocooling under ideal conditions has been theoretically demonstrated was used as the basis for these models. Transitions between different combinations of open and porous regions were considered; tapers or chamfers were applied to these component junctions and the performance predictions for the resulting systems were compared to those for a model with sharp component transitions. Visualizations of the predicted flow patterns were also used to determine the effects of the applied tapers on the flow within the pulse tube.