Abstract

Wear and wear-induced debris is a significant factor in causing failure in implants. Reducing contact pressure by using a textured surface between the femoral head and acetabular cup is crucial to improving the implant’s life. This study presented the effect of surface texturing as dimples on the wear evolution of total hip arthroplasty. It was implemented by developing finite element analysis from the prediction model without dimples and with bottom profile dimples of flat, drill, and ball types. Simulations were carried out by performing 3D physiological loading of the hip joint under normal walking conditions. A geometry update was initiated based on the patient’s daily routine activities. Our results showed that the addition of dimples reduced contact pressure and wear. The bottom profile dimples of the ball type had the best ability to reduce wear relative to the other types, reducing cumulative linear wear by 24.3% and cumulative volumetric wear by 31% compared to no dimples. The findings demonstrated that surface texturing with appropriate dimple bottom geometry on a bearing surface is able to extend the lifetime of hip implants.

Highlights

  • Metal-on-metal is one of the available bearing combination options for total hip replacement surgery that has better stability, resulting in fewer dislocations

  • Contact pressure was validated based on research conducted by Uddin and Zhang [18] for the without-dimple model, where they obtained the highest value of contact pressure in the 7th phase (67.74 MPa) in the initial cycle, and this increased to 78.56 MPa after 2 × 106 cycles

  • This research contributes to the development of textured surfaces in total hip arthroplasty to reduce contact pressure and wear

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Summary

Introduction

Metal-on-metal is one of the available bearing combination options for total hip replacement surgery that has better stability, resulting in fewer dislocations. It has good hardness compared to ceramic materials, resulting in a lower rate of fracture failure under high loads, and wear rates 20–100 times lower than conventional metal-on-polyethylene hip joint bearings [1]. This type of bearing can be an alternative for younger and more active patients [2]. Metallic materials are not the best choice compared to other material combinations due to the relatively high number of failure cases requiring revision operations [3], these materials are still used in several developing countries, including in Indonesia, because of their affordable price and availability of production equipment, which are required in order to meet national market demand independently, without imports [4]. Minimizing wear in metal-on-metal bearings is very important in order to avoid the risk of poisoning [6,7]

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