Abstract

An effective approach composed of solution treatment, multipass cold rolling and aging was developed to improve the strength and ductility of novel Al-Cu-Mn alloys. This approach increased the yield strength by 214 MPa over that of the conventional peak-aged samples while maintaining a good elongation of 8.7%. The microstructure evolution was examined by confocal laser scanning microscopy (CLSM), transmission electron microscopy (TEM) and X-ray diffraction (XRD). During postaging, deformed structures underwent a considerable decrease in dislocation density and typical dislocation network structures were formed. At the same time, highly dispersed nanoprecipitates and extensive ultrafine grains and nanograins were generated. These nanoprecipitations enabled effective dislocation pinning and accumulation during tension deformation. Therefore, composite nanostructures containing ultrafine grains, nanograins, dislocation network structures and nanoprecipitates were responsible for the simultaneous increases in strength and ductility. This paper provides a new understanding of designing composite nanostructure materials for achieving high strength and good ductility that is expected to be used for other age-hardenable alloys and steels.

Highlights

  • Traditional methods to increase the strength of Al alloys mainly include solid solution strengthening and precipitation hardening

  • High strength and good ductility were achieved in the UFG/NG Al-Cu-Mn alloy through cold rolling and subsequent aging

  • The remaining T phase after solution treated (ST) effectively promoted the accumulation of dislocations during deformation

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Summary

Introduction

Traditional methods to increase the strength of Al alloys mainly include solid solution strengthening and precipitation hardening. Ultrafine-grained (UFG) and nanograined (NG) materials have proven to be effective means to strengthen aluminum alloys. Techniques such as equal channel angular pressing (ECAP), accumulative roll bonding (ARB) and high pressure torsion (HPT) can refine aluminum alloys to UFG/NG materials [1,2,3,4,5], which can significantly improve the strength of the alloy. To improve the processing performance and commercial applications of UFG/NG aluminum alloys, it is essential to improve their work-hardening ability while ensuring their high strength, which can help delay local deformation (necking) under tensile deformation and improve uniform elongation

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