The early hydration and strength development of high-strength precast concrete with cement/metakaolin systems

Abstract

To study the relationship between material composition, curing conditions and strength development, the study simulated high-strength precast concrete pile production, and a high-strength mortar up to 90 MPa was designed and a hot-water pool was built for concrete curing. The major point of the study was to achieve a high early strength by using cement/metakaolin systems without autoclave curing with high-pressure steam. By means of XRD and thermal analysis, the progress of the hydration of the cement pastes blended with metakaolin was characterized. The main results indicate that high strength can be obtained at early age by the use of metakaolin and thermal treatment (hot-water curing). The improvement in strength of mortars with metakaolin can be explained by an increase in the amount of C-S-H and C-S-A-H hydrated phases and a decrease in the amount of calcium hydration(CH). Further more, a decrease in Ca/Si ratio of the matrix was observed from the results of EDX analysis, which also leaded to an improvement of the compressive strength. These results are of great importance for the high-strength precast concrete manufacturing industry.