Abstract

Therapeutic monoclonal antibodies are mainly produced in mammalian cells to date. However, unglycosylated antibody fragments can also be produced in the bacterium Escherichia coli which brings several advantages, like growth on cheap media and high productivity. One of the most popular E. coli strains for recombinant protein production is E. coli BL21(DE3) which is usually used in combination with the pET expression system. However, it is well known that induction by isopropyl β-d-1-thiogalactopyranoside (IPTG) stresses the cells and can lead to the formation of insoluble inclusion bodies. In this study, we revisited the pET expression system for the production of a novel antibody single-chain variable fragment (scFv) with the goal of maximizing the amount of soluble product. Thus, we (1) investigated whether lactose favors the recombinant production of soluble scFv compared to IPTG, (2) investigated whether the formation of soluble product can be influenced by the specific glucose uptake rate (qs,glu) during lactose induction, and (3) determined the mechanistic correlation between the specific lactose uptake rate (qs,lac) and qs,glu. We found that lactose induction gave a much greater amount of soluble scFv compared to IPTG, even when the growth rate was increased. Furthermore, we showed that the production of soluble protein could be tuned by varying qs,glu during lactose induction. Finally, we established a simple model describing the mechanistic correlation between qs,lac and qs,glu allowing tailored feeding and prevention of sugar accumulation. We believe that this mechanistic model might serve as platform knowledge for E. coli.Electronic supplementary materialThe online version of this article (doi:10.1007/s00253-016-7620-7) contains supplementary material, which is available to authorized users.

Highlights

  • Antibodies are used to treat a wide variety of human diseases

  • We wanted to (1) prove that lactose favors the recombinant production of soluble scFv compared to isopropyl β-D-1-thiogalactopyranoside (IPTG), (2) investigate if the formation of soluble product can be influenced by qs,glu during lactose induction, and (3) determine a mechanistic correlation between qs,lac and qs,glu

  • Since we wanted to maximize the amount of soluble product and reduce the formation of IBs, we (1) analyzed whether lactose favors the recombinant production of soluble scFv compared to IPTG, (2) investigated whether the formation of soluble product can be influenced by qs,glu during lactose induction, and (3) determined the mechanistic correlation between qs,lac and qs,glu

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Summary

Introduction

More than 35 monoclonal antibodies and antibody fragments have been commercialized, and around 240 therapeutic monoclonal antibodies and antibody fragments are in clinical trials (Lee and Jeong 2015). Since more than 1000 kg of these therapeutics are needed per year worldwide, there is an urge for cheap and fast production (Elvin et al 2013; Lee and Jeong 2015; Liu 2014; Rodrigues et al 2010; Walsh 2014). The prokaryotic organism Escherichia coli has been investigated as alternative host for the production of unglycosylated antibody fragments, mainly single-chain variable fragments (scFv), which are suitable for antigen detection

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