The durability of clear polyurethane coil coatings studied by FTIR peak fitting

Abstract

A step scan phase modulation photo-acoustic (SS-PM-PA) Fourier transform infrared (FTIR) peak fitting method has been developed and applied to study (i) the degradation of the polyurethane (PU) coatings crosslinked with different isocyanates, (ii) the harshness of the natural exposure sites, and (iii) the correlation between the accelerated and natural exposure sites in terms of the degradation. Methyl ethyl ketoxime (MEKO) blocked hexamethylene diisocyanate biuret (HDI-BI), MEKO blocked hexamethylene diisocyanate cyclic trimer (HDI-CT) and 3,5-dimethyl pyrazole (DMP) blocked isophorone diisocyanate cyclic trimer (IPDI-CT) were used as-received to crosslink a cycloaliphatic saturated polyester resin binder. It was found that HDI-CT crosslinked PU coating is more durable compared to the HDI-BI. IPDI-CT crosslinked PU coating gives higher durability than the HDI-CT and the HDI-BI. The areas of deconvoluted peaks with Centre X (cm−1) = 1573, 1553 and 1535 (amide II, NH–CO) and Centre X (cm−1) = 1832, 1813, 1792 and 1770 (acid, anhydride, peracid) are used for degradation index calculation, due to their consistent decreasing and increasing trends, respectively, along with the degradation. It has been found that the natural weathering site in Kuala Lumpur, Malaysia (KL) is harsher than that at Vereeniging, South Africa (SA). The harshness of one year SA and KL natural weathering is comparable to 300 h–900 h of the QUV A exposure test. FTIR peak fitting method outperformed the integration method by giving a better correlation between the accelerated and natural weathering tests in terms of the degradation.