Abstract

To estimate the acceptable size of cracks and predict the loading limit of the pipeline or its resistance to the initiation and crack growth by following the structural integrity, the fracture toughness and limit load solutions are required. Standard fracture toughness testing of thin-walled pipelines is often difficult to perform in order to complete standard requirements. To find an alternative technique for the measurement of the fracture toughness of the already delivered pipeline segment, the new pipe-ring specimen has been proposed; however, the limit load solutions have not been investigated yet. The limit load depends on the geometry of the specimen and loading mode. The ligament yielding of pipe-ring specimens containing axial cracks through the thickness under combined loads was calculated by the finite element method. This paper provides limit load solutions of several different pipe-ring geometries containing two diametric symmetrical cracks with the same depth ratio in a range of 0.45 ≤ a/W ≤ 0.55. The limit load (LL) solutions calculated by numerical analysis are shown as a function of the full ring section’s size and the corresponding crack aspect ratio for determining the normalized load. These can potentially construct the failure assessment diagram to estimate the crack acceptance in a part of the pipe.

Highlights

  • Pipelines, besides all types of vehicular transport, represent the most common way of transporting natural gas, and require a lot of attention mostly for ensuring a reliable and safe supply

  • The standard way of measuring fracture toughness in the pipelines in accordance with ASTM E-1820 [1] and BS 7440 [2] standards is inadequate because the standard approach requires time-consuming testing and very expensive manufacturing of the standard specimens from the pipe wall

  • The best comparison to verify the new specimen would be with the standard compact tension (CT) specimens, except for the problem of geometry; all other stresses and the test conditions are similar to the axial opening of the pipe, so we focused on SENB specimens only

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Summary

Introduction

Besides all types of vehicular transport, represent the most common way of transporting natural gas, and require a lot of attention mostly for ensuring a reliable and safe supply. The standard way of measuring fracture toughness in the pipelines in accordance with ASTM E-1820 [1] and BS 7440 [2] standards is inadequate because the standard approach requires time-consuming testing and very expensive manufacturing of the standard specimens from the pipe wall. In the case of micro-crack nucleation, if it becomes critical that causes larger gas leakage and the guaranteed explosion can cause a crack to grow with up to 250 m/s; more for ductile materials and exceeding 600 m/s in the case of brittle materials This proves just how important it is to know the material properties, loading modes, and the geometry of the analyzed component to estimate the critical fracture toughness parameters and to prevent such a situation before it is too late. We named the most critical analyzed section section A, which stands on the plane of load line displacement [4,5]

Analytical Determination of the Stress Equation for Solid Section of Wall
Finite Element Elastic-Plastic Analysis
10. Displayed
Determination of the Limit Load Function
12. Comparison of matching the load limit function load function
Conclusion
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