Abstract

The mechanical response of additively-manufactured hollow truss lattices is experimentally investigated under quasi-static compression testing. Exploiting the recent developments in the Fusing Deposition Modelling (FDM) technique, two families of lattices have been fabricated, obtained as tessellation in space of octet-truss and diamond unit cells. Four specimens for each family of lattices have been designed with prescribed relative density, selecting different inner-to-outer radius ratios r/R of their hollow struts. Compression experiments prove that mechanical properties and failure mechanisms of hollow truss lattices are significantly dependent on the r/R ratio. In particular, a shift from quasi-brittle to ductile mechanical response at increasing r/R values has been revealed for the octet-truss lattice, leading to a stable collapse mechanism and increased energy absorption capacity. On the other hand, a more compliant behaviour has been observed in the diamond lattice response, with a monotonic improvement of mechanical properties as a function of the r/R ratio. Such results substantiate the potentialities of additively-manufactured hollow lattice structures as an attractive solution when lightweight, resistant and efficient energy absorption materials are required.Graphic

Highlights

  • In the last two decades, prompted by the rapid advances in Additive Manufacturing (AM) technologies, metamaterials or Micro-Architected Materials (MAMs) have attracted enormous interest for their multi-functional purposes and engineering applications [1–6], offering a potentially effective alternative to stochastic materials like foams or honeycomb structures

  • The present study aims to investigate the mechanical behaviour under a compressive load of octet-truss and diamond lattices manufactured via Fused Deposition Modelling (FDM)

  • The present study aims to investigate the compressive response of hollow lattice structures with octet-truss or diamond unit cells

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Summary

Introduction

In the last two decades, prompted by the rapid advances in Additive Manufacturing (AM) technologies, metamaterials or Micro-Architected Materials (MAMs) have attracted enormous interest for their multi-functional purposes and engineering applications [1–6], offering a potentially effective alternative to stochastic materials like foams or honeycomb structures. Among MAMs, periodic lattices are by far the most widespread [7] They are characterised by a unit cell at the micro-scale, which is repeated along three orthogonal axes to form a periodic structure at the. According to the unit cell topology, and to the nodal connectivity, truss-lattices are generally divided into two macro-categories [2]: stretching-dominated, whose behaviour is mainly governed by axial stresses, and bendingdominated, in which bending stresses are predominant. The. The International Journal of Advanced Manufacturing Technology (2022) 120:3529–3541 former are characterised by a large overall structural loadbearing capacity, with high strength and stiffness-to-weight ratios. The International Journal of Advanced Manufacturing Technology (2022) 120:3529–3541 former are characterised by a large overall structural loadbearing capacity, with high strength and stiffness-to-weight ratios They find applications in the automotive, aerospace and construction industries and are employed as support structures in tissue engineering and bioprinting. Bending-dominated lattices have a more compliant behaviour, featuring a long stress plateau under compressive load and significant energy absorption capacity

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