Abstract

Waste generated in fine wool production is homogeneous and without contamination, which increases its chances of reuse. Waste mineral wool from demolition sites belongs to the specific group of waste. However, the storage and collection require implementing restrictive conditions, such as improper storage of mineral wool, which is highly hazardous for the environment. The study focuses on the leachability of selected pollutants (pH, Cl−, SO42−) and heavy metals (Ba, Co, Cr, Cu, Ni, Pb, Zn) from the waste mineral wool. As a solution to the problem of storing mineral wool waste, it was proposed to process it into wool-based geopolymer. The geopolymer, based on mineral wool, was also assessed regarding the leaching of selected impurities. Rock mineral wool is very good for geopolymerisation, but the glass wool needs to be completed with additional components rich in Al2O3. The research involved geopolymer prepared from mineral glass wool with bauxite and Al2O3. So far, glass wool with the mentioned additives has not been tested. An essential aspect of the article is checking the influence of wool-based geopolymer on the environment. To investigate the environmental effects of the wool-based monolith and crushed wool geopolymers were compared. Such research has not been conducted so far. For this purpose, water extracts from fragmented geopolymers were made, and tests were carried out following EN 12457-4. There is no information in the literature on the influence of geopolymer on the environment, which is an essential aspect of its possible use. The research results proved that the geopolymer made on the base of mineral wool meets the environmental requirements, except for the pH value. As mentioned in the article, the geopolymerisation process requires the dissolution of the starting material in a high pH (alkaline) solution. On the other hand, the pH minimum 11.2 value of fresh geopolymer binder is required to start geopolymerisation. Moreover, research results analysed in the literature showed that the optimum NaOH concentration is 8 M. for the highest compressive strength of geopolymer. Therefore, the geopolymer strength decreases with NaO concentration in the NaOH solution. Geopolymers glass wool-based mortars with Al2O3 obtained an average compressive strength of 59, the geopolymer with bauxite achieved about 51 MPa. Thus, Al2O3 is a better additional glass wool-based geopolymer than bauxite. The average compressive strength of rock wool-based geopolymer mortar was about 62 MPa. The average compressive strength of wool-based geopolymer binder was about 20–25 MPa. It was observed that samples of geopolymers grout without aggregate participation are characterised by cracking and deformation.

Highlights

  • Proper waste management should be directed on priority circular economy

  • Similar studies of the leachability of geopolymers made from mineral wool have not been carried out

  • This is the first study to assess the environmental effects of mineral wool-based geopolymer

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Summary

Introduction

Proper waste management should be directed on priority circular economy. The main principle of circular economy is to maintain the value of raw materials, ready-made goods, and finished products if possible while minimising waste. Mineral wool is a popular construction material, so it often functions in waste management obtained at the construction site. All three are built on the base of silicon and aluminium oxides Due to this criterion, we distinguish geopolymers formed on the base of the following: fly ash, metakaolin, various types of rocks, volcanic agglomerates, silicas, fossil materials. The properties of geopolymers depend on the type of base material, the type and amount of activator used and their production technology, i.e., mixing time, material fragmentation, hardening temperature, humidity, hardening time and the amount of added water [3,4,9,12–14,17–20]. Due to the high degree of grinding, the wools might have high strength as of 50 MPa [6] or, due to the addition of other components, they may have a porous structure which causes the geopolymer to develop different properties [6]. The second part of the research investigated the mechanical properties of glass or rock wool-based binder and mortar

Materials and Methods
The Methodology of Making Wool-Based Geopolymers
The Leachability of the Wool-Based Geopolymer
The Results of the Study of Leaching Mineral Wool-Based Geopolymer
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