The columnar dendrite and equiaxed dendrite transformation of high Nb-TiAl alloy by laser-directed energy deposition

Abstract

Laser-directed energy deposition (LDED) is a significant method for shaping high Nb-TiAl alloys. The dendrite type has an impact on the mechanical properties of parts fabricated with LDED. This study establishes a dendrite transformation model for the alloy. The refinement mechanism of microstructure and the strengthening mechanism of high-temperature mechanical properties are analyzed through experiment and simulation. The results show that the scanning rate has a significant influence on the dendrite type. Modifying the scanning rate brings about a gradual decrease in the G/R (where G denotes temperature gradient and R is the growth rate) value of the molten pool, and a concurrent gradual increase in the value of G×R. These changes facilitate the transformation of columnar dendrites into equiaxed dendrites. Furthermore, the lamellar colony size is reduced by 72.8% and the tensile strength at 900 °C is increased by 16.2%. Microstructure refinement is the primary reason for the enhancement of high-temperature tensile characteristics, with dislocations and deformation twins also contributing to crack propagation resistance.