The Chinese Knot inspired anisotropic TC4 lattice Structures: Ultra-high specific strength in engineering materials

Abstract

Lattice structures possess high specific strength, multi-functionality through innovative structural designs. Here, we proposed an efficient method for the construction of lattice structures by elongating two-dimensional planar patterns along the load direction, which enabled the efficient utilization of 100 % materials for load bearing. Inspired by Chinese Knot (CK), a series of meticulously crafted TC4 lattice structures were fabricated by using selective laser melting. These structures feature nine tubular units arranged in a 3 × 3 matrix interconnected by sixteen parallel plates, and their failure modes were subsequently investigated by uniaxial compression tests. The results show that the specific compressive strength of the CK structure enhances as increasing the density. The detachment between the plate and tube, and the buckling of the plate, lead to the premature failure, which in turn leads to substantial variations in strength, estimated at approximately 80 MPa at ∼ 1.5 g/cm3. When the thickness of the plate exceeds 0.5 mm, and the tube wall thickness exceeds 0.04 mm, the CK structures show high stability and exhibit a 45° shear failure mode. Notably, the specific strength of the CK structure can surpass 330 MPa∙cm3/g, which represents the peak level of specific compressive strength compared to the current TC4 lattice structures.