Abstract

Beverage production requires many different and complex unit operations. One crucial procedural step is filtration. Typical filters are filter presses, candle filters, membrane filters, belt filters, and drum filters, which require considerable hygienic precaution and the application of appropriate cleaning concepts. In the last decades, the hygienic design has become a central design feature of equipment in the beverage and food industries. Today, also correspondent concepts regarding filter cloth increasingly come to the fore. However, filter cloth cleaning is rapidly facing limitations. Complex filter geometries originating from different gauzes and sensitive polymeric materials hinder efficient cleaning. Additionally, extensive biological residues adhering to the filter surface increase the challenge of cleaning. The goal of this paper is to outline the cleaning of woven filter cloths systematically with a particular focus on beverages and correspondent biophysical interactions between filter and residue. Based on these elemental cleaning limits of filter cloths, this paper focuses mainly on jet cleaning as one of the most appropriate cleaning methods. The flow-mechanical properties are discussed in detail since these are precisely the parameters that, on the one hand, describe the understanding of the cleaning process and, on the other hand, show how a wash jet can be adjusted precisely. In contrast to conventional cleaning techniques, such wash jets are expeditious to adapt and offer the best prerequisites to enable demand-oriented and optimized cleaning concepts. The latest research and approaches are enhancing jet efficiency and highlight their potentials for future process strategies.

Highlights

  • Filtration is a central unit operation in modern beverage production

  • Filter media are the centerpiece of filtration systems

  • Cleaning effects are impact forces and result in pressure distributions on the filter surface, which have to overcome the adhesive forces between the contamination and the filter cloth

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Summary

Introduction

Filtration is a central unit operation in modern beverage production. In many relevant applications, filter media are the centerpiece of filtration systems. A closer look at filter cloth cleaning reveals a big dilemma: During the filtration process, the growth of a filter cake on the filter surface is necessary to generate sufficient filtration performance and product yield. & Sufficient cake discharge & Successful removal of residues and fouling & Gentle treatment of filter media (extended lifetime) & Using less concentrated chemicals (economic and ecologic advantages) & Short cleaning time (avoidance of extended downtime). Aperture sizes or pore sizes—resulting from thread thickness, weave, and construction—have to be product- and residue-specific Due to these reasons, filter cloths create complex and hard-to-clean geometries with high surface roughness. Large amounts of residues remain on filter cloths due to the moisture of solid–liquid operations [66] In this context, water jets are the ideal cleaning option for combining mechanical cleaning effects with chemical additives.

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Conclusion
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