The axial dispersion performance of an oscillatory flow meso-reactor with relevance to continuous flow operation

Abstract

A laboratory scale continuous oscillatory flow meso-reactor was developed and residence time distribution (RTD) studies were carried out in order to establish certain process characteristics of the system. In particular, the dispersion coefficient as a function of the primary variables was established. Using optical probes the axial dispersion was investigated by monitoring the response of a pulse dye tracer at different locations within the meso-reactor. Three cases, net flow without oscillation, oscillation without net flow, and oscillation plus net flow were studied over a range of oscillation frequencies, amplitudes, and net flow rates. Both the imperfect and the perfect pulse injection methods were used to determine the axial dispersion coefficient for the system with and without net flow. The axial dispersion coefficient and the dimensionless dispersion number were analysed in the context of different flow conditions. A correlation was established and demonstrated that the axial dispersion within the meso-reactor could be quantified as a function of flow conditions. The results showed that the laboratory continuous flow meso-reactor was able to produce plug flow with modest axial dispersion over a wide range of parameter space, thereby indicating efficient mixing and effective RTD performance.